Breathii Process

/breeth-ee/

An incentive spirometer, for inspiratory muscle training

Fourth year thesis project - 2021-2022

 Breathii is a personal, handheld medical device that helps the user regain strength and clear the lungs after surgery or respiratory illness. The device is child-friendly, user-friendly, and a form that is comforting and non-intimidating to users in order to encourage use and increase patient adherence.

Definition

Incentive spirometry (I.S.) is the use of an incentive spirometer, as a tool in inspiratory muscle training. I.S. helps your lungs recover after surgery or respiratory illnesses. (Franklin & Anjum, 2021)

Quick Facts 

Hospital-acquired pneumonia on average increases the length of hospital stay from 7 to 9 days, at an additional cost of more than $40,000 per patient (Limper, A.H., 2012)

Mortality from pneumonia can exceed 40% in patients who require management in the intensive care unit (ICU). (Limper, A.H., 2012).

Overview

 The problem

The current market offerings are not designed to be user-friendly. They look like medical equipment, which makes children scared to use them. This reduces adherence, increasing financial strain on all parties. The current offerings are also only designed to last for the duration of stay in the ICU, and be disposed of afterwards.

The solution

Re-design the spirometer to be user-friendly, child-friendly, and last for the users’ lifetime to provide symptom relief from any future illness.

Research

Design Methods

Analogous Device Review Scenarios Storyboards Role Playing Context Scenarios Task Analysis Flexible Modeling Observation Think Aloud-Usability Testing Empathy Maps Critical Incident Technique Exploratory Research Interviews Ergonomic Analysis Anthropometric Evaluation User Journey Maps +more

Storyboarding was done with post-it notes, to map user journeys and potential user interactions with the device.

By using post-it notes, the scenario could be easily changed, and different new outcomes could be explored.

Questions Asked:

  • Who are the stakeholders?

  • What are all the considerations here?

  • What are some possible negative interactions?

  • What are some possible pain points?

Market Research 

  • Primarily used in hospitals with post-op patients to help prevent and treat hospital-borne pneumonia

  • Look like they were designed for hospital or Doctors’ office use.

  • Are cold, unappealing, and lack interest

  • Many people in the hospital feel anxious, scared, and nervous

  • There is an opportunity to design an I.S. that is friendlier and less intimidating

Users

Research was done to identify all the possible users, and the possible benefits of breath trianing. There was a lot of overlap, so a diagram was made.

User Journey Mapping/Storyboarding

Analagous Device Review

Interviews

Interviews with people who have/have had asthma and pneumonia, athletes, healthcare professionals (ICU nurse, personal trainer, hockey coach), current and former smokers and more.

  • Asthma is often much worse in childhood

  • Many asthmatics want medication-free symptom relief

  • Long-term effects of pneumonia last throughout a lifetime

  • Children are scared of the spirometers because they look like medical equipment

    • End up not using it

Medical Device Guidelines

Class 2 Medical Device (Moderate Risk)

Risk Analysis

  • Identify risks

  • Eliminate or reduce as much as possible

  • Provide protection against those risks, and provide information about risks

Concept Generation

Sketches

Model Making

Minute Models

Flexible modelling was done by making minute models out of clay to quickly get a sense of what forms felt comfortable to hold.

Foam Models

Foam models were made based on minute models, to get a more accurate idea of size and proportion.

Usability Testing & Ergonomic Analysis

  • When test users held it for another person, they did not use the handle and instead held it from the shaft

  • Wrist in full flexion - exacerbates symptoms of carpal tunnel syndrome (nurses are a high-risk group) (Relias Media, 2012)

  • Handle removed - “nub” is vestigial

  • The “nub” helps users get a good grip on the shaft when holding it for themselves

  • Still difficult to hold for someone else

  • Quick clay models to determine optimal handle (if any)

  • Grip of thumb to index and middle fingers very strong

    • Small 1-2 finger handle added for this grip

  • Used Blender surfacing and automotive clay to unify the form

  • Can many sized fingers fit in the hole?

  • 3D print progression to final design and form

Disassembly for Cleaning/Repair

Parts can easily be taken apart for cleaning or repair.

  • All parts are dishwasher safe except head (due to filter)

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